Solar power system upgrade

Like with alot of my technical gear, it was time to look into upgrading my solar charging equipment fro the upcoming coastal paddle.

Powerfilm R14

For my 2014 coastal paddle I had concocted a frankenstein monster of a solar charger. A Rollable Powerfilm R14,  14 W panel joined with a US-military ammobox which held all of the electric chargers, batteries, cables etc.  The system worked well during the trip, plenty of juice. However towards the end of the 7 week paddle I did notice some loss in efficiency in charging despite the fact the days were sunnier than in the begining of the trip! On the panel, there was a patch in one corner that showed signs of possible delamination, which may have had something to do with the power loss?  The biggest draw back in the system was the bulkyness of the set up. The panel was long, and even if it was waterproof and could be strapped to the back deck of the near 6 meter kayak, it did add more surface area for the wind to grab, not to mention the added weight AND bulk of the ammobox itself ! Another minor problem was that despite what the manufacturer claimed, the “inbuilt diode” DID not prevent reverse charging, ie draining the batteries during lowlight conditions!

This system was nice because it could be used while on the water and it was pretty robust (apart from the rollable panel),  but due to the bulk AND reverse charging  a definite NO-NO for future kayaking trips!

R14 Specs
– Operating Voltage 15.4Volts
– Wattage: 14 Watts
– Current: 0.9Amps
– Width (mm): 368.3
– Length (mm): 1066.8 unrolled
– Weight: 0.445 kg

Powerfilm F15-300N
2 foldable Powerfilm panels, with cigarrete lighter adapter USB charger

The next system I used was solely “use on dry land”. This basicly consisted of two 5 W , foldable Powerfilm F15-300N 5W panels, daisychained and charging whatever devices thru the cigarette lighter adapter plug.  Using the panel was limited to daylight hours and on land only, so available charging hours were more limited. The same problem of reverse charging was also present in this set up. After use during two paddling seasons the loss of efficiency has also been noticed with these panels!

For whatever reasons, the powerfilm solarpanels do not seem to be long lasting, least in my use…

F15-300N Specs
– Operating Voltage: 15.4V
– Power: 5W
– Current: 0.3A
– Size unfolded: 620mm  x 267mm
– Weight: 0.20 kg

Exibel 10W
The Exible 10W charger opened up in its nifty folder

Marko had acquired a 10W Exibel foldable solarpanel “folder” from Clas Ohlsson, a local “sell it all” store. Not normally known for particularly high end products, I thought “Sure , whatever!”  But after comparing my 2 x 5W powerfilm panels side by side with Markos single 10W exibel panel I had to admit that the Exibel panel worked more efficiently and in lower light conditions than the pair of Powerfilms ! In the field the Exibel continued to charge via USB cable smart devices long after the Powerfilm had stopped charging and begun draining the batteries/device.

The Exibel and 2 x Powerfilms side by side..

On paper the Exibel boasts upto 1.5 A charging in optimal conditions while the Powerfilms  single 5W panel  tells a max output of 0.3 A!  Sizewise the Exibel is (unfolded)60 cm x 27,5 cm whereas the the single Powerfilm panel , unfolded is 62 cm x 26,2cm. So not only is the Exibel more efficient, its also half the size of the 2 Powerfilm panels! The specs for the Exibel do not determine voltage at which the charger works, but since it has a dedicated USB charging port I would make an educated guess that the panel is a 5 V system..?

Then there is the price.. I’d paid 198 Euros back in the day for the set of two Powerfilm panels, and they have been on that same discounted price for more than a year now.. Meanwhile the price for the Exibel panel now on discount is 49.95€ !!!

Exibel charger folded. Mobile phone for size reference
Reasonably slim folder

I will try the Exibel panel. I will buy an extra A-3 sized waterproof mapcase where the charger will fit, and have the whole set up on the kayak backdeck during the day. Will get atleast some recharging done… hopefully?

The Exibel fits easily into an A3 sized Ortlieb and NRS Hydrolock mapcase

For now the initial impression for this is very favourable. How long lasting will this be? Dunno, time will tell.  This price range products generally have quality issues. One model may be top notch quality and work for a loongwhile, while the next one on the shelf may not be as efficient or then it may work only for 3 weeks! This panel will need to work for the one paddling season and it will have beat the Powerfilm counterparts in the “bang for buck” – department. Ofcourse it would be nice if it were to work longer than that. 😀

Making a spare paddle

I’d been so busy making paddles for others that I’d forgotten my own needs completely!

My new Beaufort being the shortest kayak I own has as a result a shorter fore-deck than the others. Normally I have a spare paddle stowed on the fore deck for quick and easyish access, in case of sudden need. My preferred spare paddles have been Greenland Paddles (GP) normally about 206-210 cm long, blade width of some 90mm and a loom length (on a shouldered blade) of about 50cm.

My normal GP’s were a bit too wide and a tad too long to fit the fore deck of the Beaufort WITH sail installed. So I needed make a slightly smaller stick.

I would need the spare paddle for the upcoming coastal paddle which was to start off in about 2½ weeks so I would be busy yet.

After some head scratching and dry fitting I deiced to make a simple shoulderless GP 200cm long, loom = 40 cm and blade width 88mm.

I found a ready made paddle blank I’d made some years back. It was made from two strips of nordic pine (pinus sylvestris)  sapwood, with a touch of sapwood at one end. While heavier, approx 540 kg/m3 @ 18%, than the much raved Western Red Cedar (WRC) the benefit of the nordic pine is that it is easily available, cheap and alot stronger  AND harder wearing than WRC. Perfect choice for a spare paddle which will get its fair share of bangs and misuse.

Paddle outline cut and planed.
Paddle outline cut and planed.
After the outline is ready the side outline is pencilled in.
After the outline is ready the side outline is penciled in.
Then its just alot of ole elbow grease! Despite all the hype out there, my smartphone was of no help at this stage!! ;)
Then its just a lot of ole elbow grease to thin the paddle blades! Despite all the hype out there, my smartphone, internet or wifi was of no help at this stage!! 😉
The blade width is 88mm and the staright portion is 400mm long. Blade thickness at tip is approx 10mm
The blade width is 88mm and the straight portion is 400mm long. Blade thickness at tip is approx 10mm
OLYMPUS DIGITAL CAMERA
A minor disaster struck! A pitch pocket! right at the tip of the blade! Since this is a backup for meself, and I’m kinda in a rush and am not too picky.. I decided to continue…
.. I scraped and whittled out the excess pitch, then I made a batch of epoxy, tinted it into a reddish orange, kinda like what pitch looks like, and filled the pocket with said concoction.
After final shaping and sanding the paddle it was time to make required markings with pyrography pen . In addition to year of make and initials, I also like to burn the paddle dimensions. In this case: 200 (cm overall length) x 40 (cm loom length) x 88 (mm blade max width)
Here the paddle has a coat of wood oil and maybe 1 or 2 layers of Le Tonkinois Varnish.. still 2-3 more to go
Not the prettiest paddle out there, but it will make do, I’ve used worse and lived.

Since you’ve read this far its only fair to give some prize for the perseverance! 🙂

Paddle details:
  • length: 200 cm
  • blade max width: 88mm
  • loom length: 40 cm
  • Blade edge thickness 5mm
  • blade tip thickness 10mm
  • loom cross section = oval; width 28mm, thickness 32mm
  • Final weight: 1036 g

 

Beaufort: First longer outing

For the upcoming finnish coastal paddle, Marko and  myself took our new Beauforts for a ‘spin’, or more seriously a trial run. A couple night trip with basic camping loads to figure out how these kayaks work, how they should be loaded, how we perform, how new bits of kit work, what we forgot, what we won’t need  and also.. just for the fun of it! 🙂

We logged some 100 km’s total trip. The weather was beautiful! Not so much wind, = very little sailing. The sun and warm more than made up for the lack of the wind.

Overall the kayaks worked VERY well ! Both were pleased. On smooth waters and a semi-full load paddling @ 6.5-7 km/h daily average speed was surprisingly easy for day trips of 36-38 km. We could have improved that average quite easily if we felt like it. But being the first trip of the season, we took it easyish.. Nothing fell off, nothing broke so all in all a VERY good trip!

A more complete or review of the kayak will follow after this summers trip!

Got a couple semi-decent pictures along the way. Trip took place in the Lake Saimaa system, mainly:  Yövesi, Liittokivenselkä, Varissaarenselkä, Pajusaarenselkä and Hietasaarenselkä

Enjoy!

A new prototype: SUP paddle – Part I

A friend had taken up on Stand Up Paddling. After some time she asked if I could make her a wooden SUP paddle. I’d never made a wooden SUP paddle and was kinda bored or atleast looking for something different to tinker on , so I promised to try to make a paddle for her.

Making something out of bits of wood wasn’t a problem. The challenge in this case was the basic design, shape and dimensions. I had no clue. I’d tried SUPping  awhile ago in Portugal, but I was having such a fun time at the time that I didnt really pay any attention to the details of the paddle. Thank ze gods for the internet!

After googling for about 45 minutes, I more or less had some basic shaky idea what I was going to attempt.  Online, I found a basic template of a paddle blade shape (I’ve lost the link for the moment from where I found the template, sorry about that!) and some possible dimensions as well. Also I had a book (yeah, I know, such an ancient concept and with no wifi either!),  about canoe paddles!! So I was all set to go.@

The idea was to make a bent shaft paddle. My plan was to make the shaft from laminated strips. Partly for visual effetct and partly to make it .. well stronger. I fashioned a glue press with a 10 degree bend. The materials for the shaft were 3 strips of nordic pine sapwood @5.6mm thick and approx 40mm wide. Length at this stage was unknown so I built the shaft about 2300mm long. The remaining 2 strips I decided to use Mahogany of same dimensions. Mahogany may not be the smartest choice , as it is on the heavyish side.. but boy does it look great!

SUP paddle shaft in Glue Press. The shaft consists of 5 wood strips 5.6mm thick each. 3 strips of Nordic pine and two of mahogany. Glue used is Polyuretahne glue . Water spray bottle to ensure the glue ahrdenin process
SUP paddle shaft in Glue Press. The shaft consists of 5 wood strips 5.6mm thick each. 3 strips of Nordic pine and two of mahogany. Glue used is Polyurethane glue . Water spray bottle to ensure the glue hardening process.

To keep it all together, I decided to use single-component polyurethane glue made by Wurth. I’ve used it previously on a couple canoe and kayak paddles with good results. At the moment I dont trust it as much as 2-component epoxy, which I’ve used on several occasion previously, but I think it’ll do the job sufficiently. besides my finances were in the dumps.. polyurethane is soo much more cheaper than epoxy.

Polyurethane glue foams nicely when "drying". Due to this foaming tendency the press needs to be solid and no looseness can exists. otherwise the foam can push laminate startips apart!
Polyurethane glue foams nicely when “drying”. Due to this foaming tendency the press needs to be solid and no looseness can exists. otherwise the foam can push laminate strips apart – leaving pockets filled with foam, which arent structurally sound! Angle of the bend at the paddle thrat is 10 degrees.. a number I  settteld on after googling stuff online. I have no idea if it is suitable… Time will tell! Lotsa exprerimentation in what I do!

After some gluing, pressing, planing I had the shaft ready after which I glued the “cheek pieces” of the blade, ie. the parts that make up the majority of the paddle blade area. For my Prototype #1 which will probably end up being a wallhanger anyway I used some scrap pieces of walnut I had lying around.. yeah, I know. not smart choice = too heavy and probably not very durable in the longterm.. but I had a hankering to work on walnut and I was going for looks at this stage.

After the glue has dried, the shaft blank is removed from the press and planed to correct width, in this case its about 28mm
After the glue has dried, the shaft blank is removed from the press and planed to correct width, in this case its about 28mm. Next step is to glue the blade cheeks.

Prototype#2 is basicly the same as #1 but the blade cheeks are nordic pine-sapwood, and 100mm longer. Should be quite a bit ighter than the shorter walnut version.

The paddle blade cheeks being glued on. The blade template visible in the background
The paddle blade cheeks being glued on. The blade template visible in the background
The paddle blade outline has ben marked and the excess cut off. The blade cheek materil in nordic pine of relative "light" growth. ie. not so dense+heavy
The paddle blade outline has been marked and the excess cut off. The blade cheek material is nordic pine of relative “light” growth. ie. not so dense+heavy
The paddle blade outline has ben marked and the excess cut off. The blade cheek materil in nordic pine of relative "light" growth. ie. not so dense+heavy
Paddle face side
The handle knob has been glued on and paddle is at its final length, approx 195cm.
The handle knob has been glued on and shaped to its rough outline. Paddle is at its final length, approx 195cm. This is the lighter version made of NordicPIne/Mahogany
Walnut planes really nicely!, even with a slightly dull blade.
Walnut planes really nicely! Even with a slightly dull blade. Here am in the process of shaping the backside
Slowly geting there.. and the pile of shavings grow! Its hard to imagine that there is approximately 80 €uros worth of walnut in this picture!
Slowly getting there.. and the pile of shavings grow! Its hard to imagine that there is approximately 80 €uros worth of walnut in this picture!
A handy tool for concave planing
A handy tool for concave planing! I decided to make the powerface of the paddle blade concave. Not sure if it has effect and what it could be? looks cool, plus need to lighten the paddle every which way possible!
Concave section is begining to show
Concave section is begining to show
10 degree angle
10 degree angle, (and a pair of work shoes marked “Left” and” Right”, incase non-finnish speakers were wondering?) 😉

The paddles still need to be sanded down to their final size and shape and varnished and then at some date tested! Follow up posts will follow….